BUSBAR MANUFACTURING

Copper and Aluminum

We specialize in manufacturing custom copper and aluminum busbars for a wide range of electrical and industrial applications. Whether you need raw, plated, punched, or fully fabricated bars, we deliver to your specifications.

Custom Dimensions

Our busbars are built to match your exact requirements, with the flexibility to handle larger formats when needed. Whether you're after a single prototype or a full production run, we deliver accuracy and quality you can rely on.

Precision Fabrication

We offer complete in-house fabrication services to meet the demands of modern electrical systems. Every busbar is cut and processed with tight tolerances to ensure a perfect fit and long-lasting performance.

BUSBAR MACHINES

MX-602K-8C CNC Busbar Punching Shearing Machine

At FLEX Busbar Mfg Ltd, we specialize in the precision manufacturing of copper and aluminum busbars for a wide range of electrical applications. Powered by the advanced MX-602K-8C CNC Busbar Punching Shearing Machine, our production capabilities include high-speed punching, shearing, and precision shaping, all with exceptional consistency and efficiency. This state-of-the-art equipment enables us to meet complex specifications and deliver high-quality busbar solutions tailored to your needs.

Machines

Trumpf TruLaser 3030

LASER CUTTING

Our Trumpf TruLaser 3030 is used to cut detailed features into copper and aluminum busbars with high precision and repeatability. It’s ideal for producing slots, notches, and complex outlines in thinner material, all while maintaining tight tolerances and clean edges. This process is especially valuable for applications that require intricate electrical or mechanical cutouts.

Flow Mach 500 Waterjet Cutter

WATERJET CUTTING

The Flow Mach 500 waterjet is perfect for cutting thicker copper and aluminum busbars without introducing heat into the material. It can handle dense, thick sections while maintaining excellent edge quality and dimensional accuracy. This method is ideal for large or heavy-duty busbars that require smooth finishes and minimal post-processing.

Trumpf TruBend 7050

BENDING & FORMING

The Trumpf TruBend 7050 gives us high-speed, high-precision forming capability for copper and aluminum busbars. With advanced controls and force accuracy, it allows us to achieve consistent bends even on thick, heavy sections, for both busbars and other metals. Whether simple offsets or complex multi-angle forms, this press brake ensures each part meets spec and fits exactly as intended.